Process Engineer

United States of America
Ohio
Wickliffe
Airfoils
SMP/Eastlake
Engineering
On-Site
Full Time

  


12456

With more than 120 operations and approximately 20,000 employees worldwide, Precision Castparts Corp. is the market leader in manufacturing large, complex structural investment castings, airfoil castings, forged components, aerostructures and highly engineered, critical fasteners for aerospace applications. In addition, we are the leading producer of airfoil castings for the industrial gas turbine market. We also manufacture extruded seamless pipe, fittings, and forgings for power generation and oil & gas applications; commercial and military airframe aerostructures; and metal alloys and other materials for the casting and forging industries. With such critical applications, we insist on quality and dependability – not just in the materials and products we make, but in the people we recruit.

PCC is relentless in its dedication to being a high-quality, low-cost and on-time producer; delivering the highest value to its customers while continually pursuing strategic, profitable growth.

In 2016, Berkshire Hathaway, led by Chairman and CEO Warren E. Buffett, acquired Precision Castparts Corp.

RESPONSIBILITIES:

  • Develop processes to ensure metallurgical integrity of cast turbine blades and vanes.
  • Develop and refine process parameters that impact solidification via gating, casting parameters and various heat transfer aids.
  • Develop and implement measures to ensure casting cleanliness, e.g.  metal filtration, wax pattern dressing procedures and mold cleaning practices.
  • Specify and evaluate, as needed, refinement in mold making (investing) procedures.
  • Continuously improve processes to reduce casting scrap resulting from grain, x-ray, fluorescent penetrant, metallographic and visual examinations of the part.
  • Analyze and determine root cause of metallurgical defects utilizing non-destructive, destructive methods and metallographic tools.
  • Utilize statistical and graphical analysis techniques.
  • Initiate and interface with all levels of manufacturing, management, suppliers and customers.
  • Other duties as assigned.  

 

 

 

QUALIFICATIONS:

  • Bachelor’s degree in Metallurgical, Materials, Chemical or other related Engineering discipline.
  • Hands-on experience in the airfoils investment casting industry a plus
  • Proven analytical, problem solving, and process improvement ability
  • Working knowledge of process control methods
  • Demonstrated ability to develop & execute action plans that will deliver results
  • Demonstrated ability to manage multiple tasks and priorities and easily adapt to changing situations and priorities
  • Excellent written and verbal communication and organizational skills
  • Strong interpersonal and leadership skills
  • Demonstrated ability to lead programs/projects
  • Proficiency in a major, industry standard 3D CAD software package and solidification modeling a plus.
  • Working knowledge of Zero-Defect Program: PFMEA, Control Plan, Process Control
  • Six Sigma Certification a plus
  • Must be a U.S. Citizen or permanent resident (green card holder)
All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or status as a protected veteran.
This position requires use of information or access to production processes subject to national security controls under U.S. export control laws and regulations (including, but not limited to the International Traffic in Arms Regulations (ITAR) and the Export Administration Regulations (EAR)). To be qualified to work in this facility, a successful applicant must be a U.S. Person, as defined in those regulations, and able to supply evidence of that qualification prior to starting work or be authorized to receive controlled information under a specific license or permission from the relevant government agency. The U.S. export control regulations define a U.S. person as a U.S. Citizen, U.S. National, U.S. Permanent Resident (i.e. 'Green Card Holder'), and certain categories of Asylees and Refugees.

This requisition is closed to applications.