Sr. Manufacturing Engineer

United States of America
Ohio
West Chester
Aerostructures
Aerostructures Division
Engineering General
Full Time
July 1 2020

  


PCC Aerostructures

164

Precision Castparts Corp. (PCC) is a leading worldwide, diversified manufacturer of complex metal components and products. It serves the aerospace, power, and general industrial markets. PCC is the market leader in manufacturing large, complex structural investment castings, airfoil castings, and forged components used in jet aircraft engines and industrial gas turbines. The Company is also a leading producer of highly engineered, critical fasteners for aerospace and other general industrial markets, manufactures extruded seamless pipe, fittings, forgings, and clad products for power generation and oil & gas applications, and supplies metal alloys and other materials to the casting and forging industries. PCC is a high quality business with dominant positions in most segments of the markets in which it serves.

Headquartered in Portland, Oregon, this over 10 billion dollar company employs more than 29,500 people worldwide.  PCC has over 160 plants and has a presence in twenty-six states in the US and in over a dozen countries. PCC is relentless in its dedication to being a high-quality, low-cost and on-time producer; delivering the highest value to its customers and shareholders while continually pursuing strategic, profitable growth.

Effective early February 2016, Berkshire Hathaway, led by chairman and CEO Warren E. Buffet, acquired Precision Castparts Corp.

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5155 Financial Way, Mason, OH, 45040

The general purpose of the Senior Manufacturing Engineer is to be a technical leader within manufacturing operations focused on the understanding, analysis and improvement of complex industrial, manufacturing and infrastructure systems. The Senior Manufacturing Engineer will ensure that product manufacturing is executed in the shortest time, lowest cost and to maximum quality. She/He will create systems and subsystems to establish the best achievable manufacturing process within a set of given constraints. The Senior Manufacturing Engineer will monitor the manufacturing process and process equipment seeking and acting on opportunities for improvement in productivity, quality and cost. She/He will design processes, process equipment and tools to produce conforming product while requiring the least amount of direct and indirect labor.

  • Comply      with PCC Code of Conduct.
  • Comply      with all Federal, State and Local regulations; OSHA; AS9100 requirements; AS1300X      and all Company policies and procedures.
  • Communicate      unsafe conditions, observations and accidents in a timely manner.
  • Ensure      a safe, productive and rewarding working environment for all employees.
  • Proactively      identify and eliminate hazards.
  • Maintain      housekeeping standards to PCC 6S requirements.
  • Evaluate      processes to identify improvement opportunities.
  • Minimize      downtime by systematic elimination of common and special causes.
  • Facilitate      project prioritization based on contribution to business performance (S,      Q, D, C).
  • Provide      technical expertise; collaborate with others to resolve business performance      issues.
  • Contribute      to team performance by accomplishing action items as needed and/or      directed.
  • Work      collaboratively with quality, operations, finance and plant maintenance to      improve business performance.
  • Share      technical knowledge with team members and train/develop others.
  • Lead      and participate in continuous improvement activities.
  • Design,      develop and implement new solutions to problems with process, tooling and      equipment.
  • Develop      and maintain process work instructions.
  • Create      and maintain 3D models of product, process equipment and facility – Digital      Twin
  • Develop      equipment set-up procedures, maintenance plans and lockout procedures.
  • Develop      and maintain process control measures, plans, instructions and audits.
  • Clearly      communicate project status with regularity.
  • Meet      or beat aggressive project timelines.
  • Create      shop fabrication drawings.
  • Maintain technical knowledge by attending educational workshops, reviewing technical publications, establishing personal networks.
  • Prepare      reports as required.
  • Perform      other related duties as assigned.
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  • Bachelor      of Science in an Engineering discipline preferred.
  • A      proven commitment to safety by being an active participant in our safety      process.
  • Team      oriented and self-motivated.
  • Strong      analytical, problem solving and organization skills.
  • Effective      communication skills; able to clearly convey technical concepts verbally      and in writing to a broad audience.
  • Ability      to work with ambiguity and complex multi-variate problems.
  • Willingness      to roll-up one’s sleeves to get the job done safely, legally, ethically      and morally.
  • 10+      years of professional experience working in manufacturing organizations      preferred.
  • History      of positive metric-based contributions to manufacturing organizations.
  • Proficiency      with software tools including but not limited to CAD, MES/MOM, ERP (e.g., Catia,      SolidWorks, AutoCAD, Delmia Apriso/Enovia/Ortems, Syteline), MS Office,      Minitab, etc.
  • Experience      with highly automated complex process equipment including but not limited      to I4.0 (IIoT), robotics, PLC, SCADA/HMI, autonomous conveyance, ASRS and      vision inspection systems.
  • Experience      with one or more of the following is preferred:
  • Machining, automation, forging, chemical processes, coating, heat treatment, tool and die repair
  • Lean manufacturing, Six Sigma/DMAIC, Design for Six Sigma
  • High volume production, aerospace manufacturing and quality management systems
  • Technical      knowledge to support troubleshooting mechanical equipment, electrical      systems, hydraulic and pneumatic systems.
  • Attention      to detail with ability to complete work assignments accurately and      efficiently.
  • Demonstrated      drive, determination and self-discipline to achieve business results.
  • Able      to work independently, within a team and with minimal direction/supervision.
  • Sense      of urgency and comfortable working in a fast-paced environment with a      variety of simultaneous projects.
  • Sufficient      physical attributes to be able to perform the rigors of potentially      working in hot and cold locations, standing or sitting for extended      periods of time, lifting ≤ 35lbs., working within a limited physical space      as needed and the ability to work at heights as needed.
  • Able      to work 40+ hours per week, including weekends as required.

Full Relocation is authorized for this position.